Manufacturing Tech Australia
Shane Williams & Paul Mason
Manufacturing Tech Australia Podcast with Shane Williams and Paul Mason – your go-to resource for the latest in manufacturing and technology trends, tailor-made for Aussie businesses. Join us as we delve into key insights, tools, and strategies to drive innovation, productivity, and resilience, helping you stay ahead in the competitive world of manufacturing.
Episodes
How Emesent Turned CSIRO Robotics into a Global Autonomy Company | Dr Stefan Hrabar, Co-founder of Emesent
How do you turn a research project into a global technology company with customers in more than 50 countries?In this episode of Manufacturing Tech Australia, Shane Williams and Paul Mason sit down with Dr Stefan Hrabar, Co-founder of Emesent, to explore the journey from CSIRO robotics research to one of Australia's leading autonomy and mapping technology companies.Stefan shares how Emesent identified a critical challenge in underground mining and transformed it into Hovermap, a world-leading autonomous drone and LiDAR mapping solution capable of navigating GPS-denied environments. What began as a research breakthrough has evolved into a global business serving mining, construction, defence, surveying, and infrastructure customers around the world.You'll learn:• How Emesent commercialised CSIRO technology and validated early market demand before spinning out as a company. • Why underground mining became the perfect proving ground for autonomous navigation and mapping technology. • How Hovermap uses LiDAR and SLAM technology to operate where GPS isn't available. • The realities of scaling from a small startup to a team of more than 150 people. • Lessons on manufacturing, fundraising, and building sovereign capability in Australia. • Emesent's vision for Cortex AI and a future where autonomous software powers every drone and robot.Stefan also shares practical advice for founders, researchers, and manufacturers looking to commercialise innovation, build world-class products, and expand into global markets while remaining rooted in Australia.Whether you're interested in robotics, autonomy, advanced manufacturing, mining technology, defence, AI, or technology commercialisation, this episode offers a fascinating look at how Australian innovation can compete on the world stage.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
AI, Hydrogen & Smarter Supply Chains in Transport
How AI, hydrogen fuel cells and smarter logistics are reshaping Australian transport and supply chains.In this episode, Dean Calapai, Founder, Director and CEO of Intellitrac, Andrew Willis, Manager External Affairs & Governance at Toyota, Dr. Julian Zeltinger, Chief Commercial Officer at Intermodal Terminal Company, and Joel Kotamanidis, Chief Executive Officer at Allotrak, share practical insights on the technologies transforming transport and logistics across Australia. We cover:How AI is being applied to fleet management, driver fatigue detection, asset tracking and transport operationsToyota's hydrogen fuel cell strategy and the infrastructure required to support heavy transport adoptionBuilding more efficient Australian supply chains through intermodal rail terminals and port shuttle networksIntegrating manufacturing, warehousing and transport systems through modern TMS platformsWhy real-time data, automation and AI agents are creating new opportunities for just-in-time operationsWhether you're a manufacturer, logistics operator, supply chain leader or technology buyer, this episode provides a practical look at the technologies driving the future of Australian transport.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/CHAPTERS00:00 AI & Telematics with Intellitrac06:30 Toyota's Hydrogen Future for Heavy Transport15:30 Building Smarter Supply Chains with Intermodal Rail21:00 Transport Management Systems & Integration25:00 AI Agents, Automation & Just-in-Time Logistics26:30 Key Takeaways from MegaTrans
Humanoid Robots in Manufacturing: Hype vs Reality
Humanoid robots are coming fast, but where can they deliver real ROI for Australian manufacturers today?In this episode, David Pearce, Founder at Our Robot Future, and Adrian Tyson, Founder at Neuranext.ai, separate the hype from the reality of humanoid robotics and explain what manufacturers should be doing now to prepare for the next wave of automation. Shane and Paul cover:Why more than 90% of humanoid robot sales in Australia are currently going into education rather than industryWhere humanoid robots are already being trialled in manufacturing, warehousing, laboratories and logistics environmentsThe biggest barriers to adoption, including training data, workforce capability and deployment complexityHow wheeled humanoids may reach manufacturing environments before fully legged systemsWhat workforce shortages, dirty and dangerous jobs, and productivity challenges mean for the future of robotics in AustraliaReal-world examples from Figure, BMW, China Post, Hyundai, Boston Dynamics, AgiBot and Australian robotics companiesWhether you're a plant manager, operations leader, automation engineer, or technology buyer, this episode provides a practical view of where humanoid robotics stands today and what to watch over the next few years.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
Digital Manufacturing for SMEs: Start Small, Scale Fast
How manufacturers can start digital transformation with low-cost tools, real shop-floor data, and minimal risk.In this episode, Harry Baxter from Defence Materials Technology Centre (DMTC) and Matthew Doolan from UNSW Canberra explain how manufacturers can begin their digital manufacturing journey without investing in large-scale MES projects or expensive infrastructure. Shane and Paul explore practical examples from Digital Manufacturing on a Shoestring and Smart Enough Factory initiatives, covering:How low-cost sensors, Raspberry Pi devices and simple dashboards can provide immediate visibility of factory operationsUsing energy monitoring to identify hidden power consumption and reduce operating costsHow job-tracking systems help identify bottlenecks and improve production flowWhy air-quality monitoring can improve workplace transparency and operational awarenessThe cultural challenges of digital adoption and how to build operator engagement from the shop floor upWhy manufacturers should focus on solving business problems first and then select the appropriate technologyWhether you're a plant manager, operations leader, continuous improvement specialist, or SME owner, this episode provides practical examples of how to start capturing meaningful production data and build momentum for broader digital transformation.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
Women in Manufacturing: Building the Next Talent Pipeline
How mentoring, work experience and maker spaces help attract more women into Australian manufacturing.In this episode, Rachelle Turner and Steph Piper share their experiences entering manufacturing, engineering and maker spaces, along with practical ideas for increasing female participation across the sector. We cover:Why visibility and representation matter when encouraging young women to consider manufacturing careersHow work experience, apprenticeships and pre-apprenticeship pathways create entry points into industryThe role mentoring plays in building confidence, capability and long-term career growthWhy workplace culture, bystander intervention and respectful feedback help retain diverse teamsHow maker spaces, libraries, 3D printing and hands-on projects introduce people to manufacturing and engineering skillsWhether you're a manufacturer, plant manager, educator or parent, this episode provides practical ideas for attracting, supporting and developing the next generation of manufacturing talent.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
FoodPro 2026: AI, Robotics & Food Automation
How food manufacturers are using AI vision, robotics, sorting and automation to boost quality, efficiency and competitiveness.In this episode, we share the latest automation and technology innovations showcased at FoodPro 2026. How upcycled textile robot covers can extend robot life and reduce maintenance in harsh manufacturing environmentsAffordable palletising automation designed to help smaller manufacturers adopt robotics safely and cost-effectivelyAI-powered machine vision systems for real-time food quality inspection, labelling compliance and defect detectionFood sorting and grading technologies using AI, machine vision and spectral analysis to improve yield and decision-makingEnd-of-line coding, marking, labelling and palletising solutions that help streamline packaging operationsWhether you're a plant manager, operations leader, automation engineer or technology buyer, this episode provides practical insights into the latest technologies shaping Australian food manufacturing.Featured guests: Ben Wood, Co-Founder at WipTex (Waste in Progress Textiles), Jim Karatasos, Founder of Process Evolution, Aditya Agrawal, Co-founder of Frinks AI, Andrew Saliba, Area Sales Manager at TOMRA, and Steven B Cail, State General Manager at Visy.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
Circular Dairy Packaging: Closing the Virgin Cost Gap
How dairy processors can close the recycled plastic cost gap with backhauled bottle returns and food-grade HDPE reuse. Recorded live at CeMAT 2027, Shane hosts a panel discussion with Ben McCulloch from Martog & Company, Edward Vaudrey from Popit Recycling, and Taylor Quinn from Procal Dairies who share how a closed-loop model could reduce the cost barrier that keeps food-grade recycled HDPE above virgin polymer. The cover:* Why food-grade recycled HDPE usually costs more than virgin plastic, including smaller plant scale and the added collection, sorting, washing, decontamination, and extrusion steps. * How Procal’s existing crate return network can backhaul empty milk bottles from cafés, restaurants, and other food-service sites without adding new logistics cost. * How Popit’s modular recovery system scans bottles, removes contaminants, flakes material on site, and sends it to Martog for hot washing and food-grade processing. * Why 30 to 50 per cent recycled content is currently the commercial sweet spot for milk bottles, even though the long-term goal is to push costs to parity with virgin resin. * What rollout could look like next, from proving the economics at Prokal to expanding across more dairy processors in Australia. Whether you’re a plant manager, packaging lead, or sustainability manager, this episode gives you a practical model for testing circular packaging without building an entirely new recovery network.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
CeMAT 2026: Robotics, Humanoids, and AI That Actually Work in Warehouses
From cold chain robotics to humanoid AI, what will actually deliver value on the warehouse floor in 2026 might surprise you.At CeMAT 2026, Shane and Paul sat down with John Sauer from OPEX, Daniele Farioli from Modula, Maryam Ziaee from Slimstock, and Adam Frank from SugarAI, along with a Daemon robotics showcase, to break down what’s real versus hype.In this episode, we cover:How next-gen AS/RS systems are enabling multi-temperature storage without traditional cold roomsWhat humanoid robots can actually do today and how VR-trained AI models are shaping warehouse automationThe evolution of vertical storage systems and how businesses are scaling high-speed fulfilmentHow inventory optimisation platforms are improving stock accuracy, cutting waste, and lifting revenueWhy most manufacturers are sitting on untapped data and how AI-driven CRM is unlocking better forecastingIf you're running warehouse operations, supply chain, or manufacturing, this episode gives you a grounded view of where automation and AI are really delivering results right now.Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you.Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
CeMAT '26: Industry 4.0 from Training to Robotics
How Australian manufacturers can adopt Industry 4.0 using training, collaboration, and emerging robotics technologies. In this episode, recorded live at CeMAT 2026, Vikram Sachdeva from Swinburne University, Andrew Brown from the Association for Manufacturing Excellence, and Jun from Agibot share how Australian manufacturers can practically adopt Industry 4.0 and AI. Paul covers: How Swinburne’s Factory of the Future and Digital Jobs programmes help manufacturers build AI and digital capability Using readiness frameworks like CERI and EMRI to prioritise digital transformation initiatives How AME supports continuous improvement through systems thinking, networking, and global knowledge sharing The role of humanoid and quadruped robotics for education, inspection, and manufacturing use cases Why collaboration across education, industry bodies, and robotics providers accelerates adoption Whether you're a plant manager, operations leader, or technology buyer, this episode gives you a practical view of how to get started with Industry 4.0 in Australia. Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you. Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
Australia’s Biggest Manufacturing Sector Is Being Squeezed, Here’s How to Fix It | Angeline Achariya
Food manufacturing is Australia’s largest manufacturing sector, yet it’s under pressure from every direction, squeezed margins, rising costs, global competition, and ongoing underinvestment. In this episode, Paul sits down with Angeline Achariya from Innovation Gamechangers to unpack what’s really happening inside the industry and why it matters far beyond food. They explore why manufacturers keep falling into the cycle of cutting costs instead of investing, how this is eroding long-term competitiveness, and why the real challenge isn’t a lack of capital, it’s a lack of understanding around ROI and strategic investment. Angeline shares a clear pathway forward, from mapping supply chain vulnerabilities and rethinking partnership strategies, to shifting Australia’s focus from volume production to high-value manufacturing that captures more margin. They also dive into the global landscape, including how China is reshaping food production through technology and biomanufacturing, and what Australian manufacturers can learn from it. If you’re in manufacturing, this episode is a wake-up call and a practical guide to building resilience, unlocking growth, and staying competitive in a rapidly changing world. Key takeaways: Why food manufacturing is the backbone of Australia’s economy, and why it’s being squeezed The real reason companies underinvest in technology and innovation Why capital isn’t the constraint, but mindset and ROI understanding are How to shift from volume-driven growth to margin-driven strategies The importance of mapping your supply chain and identifying vulnerabilities Why partnerships will define the next generation of manufacturers What China’s long-term strategy means for Australian industry Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you. Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
Inside Australian Manufacturing Week 2026: robotics, software, skills and productivity
Australian Manufacturing Week 2026 delivered more than just machines on stands. It surfaced the real conversations manufacturers are having about productivity, automation, software, skills, and how to stay competitive. In this episode, Paul Mason and I speak with a cross-section of exhibitors and industry leaders on the show floor, capturing what is actually resonating with Australian manufacturers right now. You will hear from Tim J. Kelly from the Manufacturing Excellence Forum on why regional manufacturing ecosystems like the Sunshine Coast matter more than ever. PPC Moulding Services share how advanced metrology, scanning and prototyping are helping manufacturers reduce risk before investing in tooling. ECI unpack why ERP, business systems and AI need to solve real problems rather than chase hype. The conversation also covers workforce challenges, reshoring wins, automation and robotics, manufacturing software, and why AMW 2026 felt different, with fewer tyre kickers and more serious buyers. This is a practical snapshot of where Australian manufacturing is heading, straight from the show floor. Follow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you. Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
AMW 2026 Brisbane Part 1: Robots, ERP & Grants, and why Manufacturers still run on Excel
Australian Manufacturing Week 2026 has landed in Brisbane for the first time ever — and we're recording live from the show floor. Part 1 of our AMW 2026 coverage brings you six exhibitor interviews covering robotics, autonomous material handling, ERP, 3D metrology, automation hardware, and the grant landscape for Australian manufacturers.Paul Mason and Shane Williams are joined by locals Phil Seboa from the Unplugged IIoT podcast, and Clare Treston to talk to leaders across the show about what's working, what's broken, and where the smart money is going in advanced manufacturing.In this episode you'll hear:- Manglesh Singh (Konica Minolta) on mobile cobots and AMRs that have clocked 16,000+ kilometres moving 500 pallets a day- Amanda (Freelance Robotics) on how cobot welding and the Blue Dragon framework are giving injured welders and boilermakers a way back into meaningful work- Mark and Trevor (Lily Works / PFM Works) on why nine out of ten manufacturers still run production on spreadsheets — and why replacing your ERP isn't the answer- Sara (RSM) on R&D tax incentives, CRC-P projects, and the Transforming Queensland Manufacturing grant programme offering $100K to $1.5M in matched funding- Danilo (Hi-Tech Metrology) on the Creaform HandySCAN Max — a handheld blue-laser 3D scanner doing three million points per second at 75-micron accuracy, with no surface prep needed on chrome or black parts- Michael (Mectec) on Delta automation, PLCs and vision systems helping Aussie SMEs automate repetitive packing operations- Gil Harkness (Queensland Government, Department of Natural Resources, Mines, Manufacturing, Regional & Rural Development) on Queensland's eight manufacturing hubs, the AI-and-jobs conversation, and procurement opportunities from the Brisbane 2032 OlympicsManufacturing Tech Australia is Australia's leading podcast covering manufacturing technology, automation, robotics, and Industry 4.0. We're the official media partner of Australian Manufacturing Week.More episodes and resources: https://www.manufacturingtech.auFollow us on LinkedIn: https://www.linkedin.com/company/manufacturingtechauPart 2 of our AMW 2026 coverage drops next fortnight.
Why siloed projects kill manufacturing competitiveness
Manufacturers keep investing in automation, ERP, AI, and capital projects, yet many still struggle with cost, resilience, and execution. The problem is not the tools, it is fragmentation.In this episode, Shane Williams and Paul Mason are joined by Oliver North and Warren Proctor, Partners at Argon & Co, to unpack why siloed projects quietly destroy manufacturing competitiveness, and what an integrated operational roadmap actually looks like in practice. The discussion cuts straight to the shop floor, exploring how disconnected decisions across operations, supply chain, IT, capital planning, and product development lock in mediocrity rather than advantage. Oliver and Warren explain why sequencing matters, why an 80 percent plan beats perfection, and how integrated roadmaps help manufacturers respond faster to disruption without burning out their teams.This is a highly practical conversation for operational leaders who want to move beyond isolated improvements and build organisations that can pivot, scale, and win under constant volatility.In this episode, you will learn:Why siloed investments reduce ROI and lock in operational constraintsHow integrated roadmaps align people, process, and technology around real business valueWhat “good” looks like on the shop floor when strategy is truly joined upWhen automation helps, and when it simply hardwires inefficiencyHow digital twins and scenario modelling support faster decision-making, not predictionWhy progress beats perfection when building operational capabilityFollow Manufacturing Tech Australia on Spotify and leave a review if this episode helped you. Show notes and links for this episode: https://www.manufacturingtech.au/episodes/
Making ERP More Useful with AI | Epicor
Most manufacturers do not need another AI tool. They need better decisions from the ERP and data they already have. In this episode, Graeme Evans and Ian Macdonald from Epicor explain how embedded AI is helping manufacturers move ERP from a system of record to a system of action, helping them get more from the systems they already use every day. We explore practical use cases across scheduling, supply chain risk, workforce onboarding, invoice matching and predictive maintenance, and explain why the best AI often feels invisible when it is done well. In this episode, we cover: how to separate AI signal from hype in manufacturing why embedded AI inside ERP often beats standalone tools practical use cases across scheduling, supply chain risk, invoice matching and the shop floor why waiting for perfect data is a mistake and how to start small how to build trust, keep humans in the loop and get more from the systems you already own If you lead operations, technology, supply chain or continuous improvement, this episode will help you spot practical ways to reduce admin, surface issues earlier and make faster decisions without handing control to the machine. Thanks to Epicor for supporting this episode. If you want to learn more about how modern industry-specific ERP helps manufacturers gain clearer visibility and drive performance, visit epicor.com. Show notes for this episode: manufacturingtech.au/episodes/
Practical AI for Aussie Manufacturers: Use Cases & Hardware
Four real AI use cases in Australian manufacturing and the hardware decisions behind moving from pilot to production. In this episode, Troy Smithells from Xenon Systems (Australia's only Nvidia Elite partner) walks through where AI is actually earning its keep in Aussie manufacturing, and why production workloads often need to leave the cloud. We cover: Hand-drawn to CAD file conversion: 4x faster, near-100% accuracy, $750K per year saved at a steel fabricator Physical AI in pipe inspection: tiny robots mapping up to a kilometre of pipe for leak detection and preventative maintenance Predictive maintenance from sound: a listening device on a conveyor belt catching wear before failure Computer vision for construction OHS: PPE checks, exclusion zone alerts, and yes, crocodile alerts on the docks at Cairns Why cloud AI costs scale exponentially and on-prem or hosted GPU hardware can land at roughly a quarter to half the spend Data sovereignty, the US Cloud Act, and the space, power and cooling reality of running GPU clusters (132kg, 110dB, and a burn-in you need earplugs for) When to bring in infrastructure specialists: after the proof of concept, before you try to scale Whether you're a plant manager, operations leader, CTO, or integrator weighing up an AI project, this conversation gives you a practical map from pilot to production grade AI. Follow Manufacturing Tech Australia on Spotify, Apple Podcasts, or YouTube, and leave a review if this episode helped you. Show notes and links for this episode: https://www.manufacturingtech.au/episode/79-from-cloud-to-concrete-practical-ai-use-cases-in-manufacturing-with-troy-smithells/
How Storytelling Builds Better Manufacturing Teams | Gabrielle Dolan
Authentic storytelling cuts through AI-generated noise and drives real change in manufacturing teams.In this episode, Gabrielle Dolan, storytelling expert and author, shares her Story Intelligence framework and why it matters more than ever for manufacturers leading change. We cover:- Why authentic stories outperform data and slides when overcoming resistance to change- How to use storytelling to connect teams across functions and simplify complex ideas- The difference between manipulative and meaningful stories in leadership- How to uncover and use your own organisation's story to build purposeWhether you're a plant manager, operations leader, or change champion, this episode gives you a practical framework for leading through story.Show notes and links for this episode: https://www.manufacturingtech.au/episode/78-story-intelligence-with-gabrielle-dolan-2/
Robotics Playbook for Australian Manufacturers | Nicci Rossouw
Australia's robotics sector is scaling fast — here's what manufacturers need to know and do first in 2026.In this episode, Nicci Rossouw, CEO of Robotics Australia Group, returns to unpack how the ecosystem has shifted and what's driving the most investable robotics businesses today. We cover:- The National Robotics Strategy and why funding alone doesn't solve the scaling challenge- What field robotics and physical AI mean for Australian manufacturers right now- The common thread behind robotics companies gaining traction: measurable outcomes- Sovereign capability, keeping IP onshore, and the role of collaboration across startups and universities- The first practical steps manufacturers should take to adopt robotics in 2026Whether you're a manufacturer evaluating automation options, an integrator, or a technology buyer, this episode gives you a grounded view of where Australian robotics is heading.Show notes and links for this episode: https://www.manufacturingtech.au/episode/77-the-practical-robotics-playbook-for-growth-sovereign-capability-and-ai-readiness-with-nicci-rousso/
Industry 6.0, Dark Factories & AI in Manufacturing | Nick Doyle
From Industry 4.0 to Industry 6.0 — agentic AI, humanoid robots, and what's already happening on factory floors today.In this episode, Nick Doyle, Head of Manufacturing at ANCA Manufacturing Solutions in Thailand, walks us through the roadmap from where manufacturers are now to where they're heading. We cover:- Why Thailand is becoming a major production hub and what that means for Australian supply chains- The evolution from Industry 4.0 to Industry 6.0: agentic AI, humanoid robots, and micro factories- Real AI applications Nick's team is deploying now: press brake automation, vibe coding, and power monitoring- How university collaborations are accelerating factory innovation- What Australian manufacturers should prioritise to stay competitiveWhether you're a plant manager, operations leader, or technology buyer, this episode gives you a practical and forward-looking view of manufacturing's near future.Show notes and links for this episode: https://www.manufacturingtech.au/episode/76-industry-6-0-dark-factories-and-the-future-of-manufacturing-with-nick-doyle/
Grants & Support Programs for Australian Manufacturers 2026
A practical guide to the grants, incentives, and support programs Australian manufacturers can actually use in 2026.Shane Williams and Paul Mason step back from the detail to map the landscape of federal and state funding programs available to manufacturers this year. We cover:- The biggest funding opportunities for 2026: Made in Queensland, National Reconstruction Fund, ARENA, and more- Why R&D, clean tech, and sovereign capability are the dominant funding themes right now- The difference between funding that helps you scale and funding that creates distraction- How to approach applications, where businesses get stuck, and how to assess program fit- Non-grant support options including R&D Tax Incentive and Instant Asset Write-OffWhether you're mapping investment priorities, planning a capital upgrade, or exploring R&D options, this episode gives you a clear view of where the real opportunities are.Show notes and links for this episode: https://www.manufacturingtech.au/episode/75-grants-and-support-to-help-manufacturers-scale-in-2026/
AI Augmentation & Vibe Coding for Australian Manufacturers
AI that augments — not replaces — your workforce: practical steps for manufacturers starting today.In this episode, Murali Sastry, learning and AI strategist, shares a grounded framework for AI adoption in manufacturing that keeps humans in the loop. We cover:- What vibe coding is and how frontline workers are using it to build dashboards without IT- Learning in the flow of work: low-risk AI augmentation use cases with real examples- Why human-in-the-loop governance is non-negotiable in manufacturing environments- The risks of shadow IT, data ownership, and where AI should never be used on the floor- Practical steps manufacturers can take tomorrow to build AI capability safelyWhether you're an operations manager, plant engineer, or digital transformation lead, this episode gives you a human-centred approach to manufacturing AI adoption. Show notes and links for this episode: https://www.manufacturingtech.au/episode/74-ai-on-the-factory-floor-learning-in-the-flow-of-work-and-the-rise-of-vibe-coding/
Warehouse Automation Without the Mega-Project | Rob O'Dea, ShelfBot
Most warehouses haven't changed in 30 years. Here's how to automate without betting the business on a mega-project.In this episode, Rob O'Dea, founder of ShelfBot, unpacks the real blockers stopping warehouses from taking the first step into automation — and how to move past them. We cover:- Why SAP integration complexity and over-engineered solutions kill projects before they start- The 80/20 mindset: why chasing the last 20% explodes cost and complexity- The human reality of warehouse picking — 10 to 15 km per day per operator- Hidden costs and safety risks including fire suppression and lithium-ion battery concerns- How to reduce the fear factor and take a practical first step into automationWhether you're a manufacturer, 3PL operator, or e-commerce business looking to scale, this episode gives you a practical framework for starting automation the right way. Show notes and links for this episode: https://www.manufacturingtech.au/episode/73-the-hilux-approach-to-warehouse-automation-with-rob-odea/
Australian Manufacturing Trends: Supply Chain, Skills & AI Futures
Futurist Marcus Barber unpacks supply disruptions, skills shortages, and strategic blind spots shaping Australian manufacturing now.In this episode, Marcus Barber, foresight strategist and futurist, maps the real forces reshaping Australian manufacturing and what manufacturers should be doing about them. We cover:- The shift from just-in-time to just-in-case and its cash flow implications for SMEs- How global tariff movements are creating unexpected export opportunities for Australian manufacturers- The skills shortage: why the sector can't attract talent and how to rethink engagement- Hiring in cohorts and slow retirement models as workforce strategies- How AI and emerging technology will influence Australian manufacturing over the next few yearsWhether you're a plant manager, business owner, or operations leader, this episode gives you a strategic view of where Australian manufacturing is heading — and how to position for it. Show notes and links for this episode: https://www.manufacturingtech.au/episode/72-the-future-of-australian-manufacturing-with-futurist-marcus-barber/
AI Automation for Manufacturing: ERP, CRM & Cash Flow Wins
Small, targeted automations connecting your ERP, CRM, and finance systems can add up to serious cash flow and productivity gains.In this episode, Harry Cribb and Paul Del Gigante from Inturing share a practical framework for AI automation in Australian manufacturing — one that starts with process, not technology. We cover:- How to connect CRM, ERP, finance, and project systems to eliminate low-value admin- Real use cases: sales call transcription, purchase order processing, and accounts receivable automation- Why 'AI first' thinking backfires — and what to do instead- Common mistakes manufacturers make when chasing automation and how to avoid them- A simple, low-risk starting point that won't blow the budget or create security risksWhether you're an operations manager, finance lead, or business owner, this episode gives you a grounded approach to manufacturing automation that delivers real ROI. Show notes and links for this episode: https://www.manufacturingtech.au/episode/71-from-silos-to-systems-turning-ai-hype-into-practical-automation-and-manufacturing-value/
Manufacturing Culture as Competitive Edge | Mike House
Culture isn't a values poster — it's how your team shows up when things get hard. Mike House explains why it's your biggest competitive edge. In this episode, Mike House, leadership coach and culture strategist, shares what strong manufacturing culture actually looks like in practice — and the mistakes that kill it. We cover:- Why culture is defined by behaviour, not words on a wall- The biggest mistakes leaders make when trying to build cohesive, high-performing teams- What family-owned manufacturers often get right — and where they go wrong- How to create genuine clarity around purpose, priorities, and expectations- What survival training teaches us about decisive leadership under pressure Whether you're a founder, plant manager, or team leader trying to attract and retain great people, this episode gives you practical insight into building a culture that sticks. Show notes and links for this episode: https://www.manufacturingtech.au/episode/70-why-culture-is-your-competitive-edge-with-mike-house/
Building an Electric Motorcycle Brand from Scratch | Dennis Savic
Dennis Savic is building Australia's first high-performance electric motorcycle brand without the supply chains of Europe or Asia — here's how.In this episode, Dennis Savic, founder of Savic Motorcycles, shares the engineering, manufacturing, and commercial challenges of building an EV brand from scratch in Australia. We cover:- The modular electric motorcycle design strategy and what bold performance specs require in manufacturing- Navigating startup life without access to established supply chains- Lessons from Dennis's time at Ford: what translates and what doesn't in a startup environment- Building a brand under your own name and the pressure that comes with it- What it takes to push through doubt and keep moving when the odds stack upWhether you're a manufacturer, founder, or engineer curious about Australian innovation in clean transport, this episode is a compelling look at what grit and design thinking can build. Show notes and links for this episode: https://www.manufacturingtech.au/episode/69-building-australias-first-electric-motorcycle-brand-with-dennis-savic/
Bridging the IT/OT Divide for Real Digital Transformation
What does digital transformation really mean for manufacturers? An IT/OT deep dive with the hosts of Unplugged IIoT.In this episode, Ed Fuentes and Phil Seboa from the Unplugged IIoT podcast join Shane and Paul for a cross-podcast conversation on the practical realities of digital transformation in manufacturing. We cover:- Strategies for bridging the IT and OT gap in real-world plant environments- The genuine impact of AI, IoT, and digitisation on manufacturing operations- How to define clear goals before investing in digital technology- Common mistakes manufacturers make when starting their digital transformation journey- Actionable steps for manufacturers at any stage of their digital maturityWhether you're an operations manager, plant engineer, or digital transformation lead, this episode gives you a grounded, practitioner-led perspective on making digital transformation work. Show notes and links for this episode: https://www.manufacturingtech.au/episode/68-unplugged-iiot-bridging-the-ot-it-divide-for-real-digital-transformation/
Manufacturing Data Strategy: Unlock Productivity & Profit | Clevvi
Poor data quality, silos, and misaligned metrics are costing manufacturers money. James Deck shows how to fix that.In this episode, James Deck, founder of Clevvi and a digital transformation specialist with over 20 years' experience, shares a practical framework for turning manufacturing data into real business outcomes. We cover:- The most common data mistakes manufacturers make: wrong data, bad quality, and misaligned objectives- How to eliminate data silos and create a single source of operational truth- What 'good' data practice looks like for small-to-medium Australian manufacturers- Accessible technologies that are transforming data capability for SMEs- Actionable steps to start improving productivity and profitability through better data decisionsWhether you're a plant manager, operations director, or business owner, this episode gives you a clear starting point for building a data-driven manufacturing operation. Show notes and links for this episode: https://www.manufacturingtech.au/episode/67-unlocking-the-power-of-manufacturing-data-with-james-deck-from-clevvi/
MedTech Manufacturing in Australia: Agile Design & Regulatory Strategy | Schott MiniFab
Australia is uniquely positioned for advanced medical device manufacturing — here's what's driving that advantage.In this episode, Zeno Helm, Managing Director of Schott MiniFab, shares how Australian manufacturers are navigating the fast-growing MedTech sector. We cover:- Why Australia has a structural advantage in advanced medical device manufacturing- How agile design and manufacturing processes help navigate complex regulatory environments- The diagnostic technology innovations happening right now in Melbourne- The importance of industry collaboration and how to access it as an SME- Practical advice for businesses looking to innovate and scale in a competitive global MedTech marketWhether you're a manufacturer exploring MedTech, an engineer in the sector, or a technology buyer, this episode gives you a grounded view of Australia's emerging medical manufacturing capability. Show notes and links for this episode: https://www.manufacturingtech.au/episode/66-innovating-medtech-manufacturing-insights-from-zeno-helm-at-schott-minifab/
Sustainable Competitiveness & AI Adoption at Industrial Transformation 2025
Brand trust, AI democratisation, and operational stability: a live panel from Industrial Transformation 2025 Sydney.Recorded live at Industrial Transformation 2025, Shane Williams hosts Glen, Sean, and Grant for a practical panel on rapid transformation and sustainable competitiveness in Australian manufacturing. We cover:- Grant's Ignite framework for brand trust and growth in a technology-led environment- Sean's perspective on standardisation as a foundation for scalable improvement- Glen's pragmatic views on automation: where to start and what to avoid- How to democratise AI and new technologies across the plant floor, not just in the boardroom- Strategies for stabilising and improving operational performance while transformingWhether you're a plant manager, operations leader, or technology buyer, this episode gives you frameworks from practitioners who are navigating transformation in real manufacturing environments. Show notes and links for this episode: https://www.manufacturingtech.au/episode/65-sustainable-competitiveness-mastering-rapid-transformation-in-manufacturing-at-cemat25-sydney/
Scalable Robotics, Smart Packaging & AI Safety at CeMAT 2025 Part 3
Robots-as-a-service, right-sized packaging, unified WMS/WES, and AI safety zones — CeMAT 2025 Part 3 floor coverage.Recorded live at CeMAT 2025 in Sydney, Shane speaks with four innovators redefining warehouse logistics and supply chain operations. We cover:- Kent Rogers from Locus Robotics on why robots-as-a-service is the smarter path for scalable warehouse automation- Emily Janssens and Neil Rypka from Visy and Packsize on how right-sized, on-demand packaging reduces waste and freight costs- Patrick Maley and Scott Gillies from Softeon on how a unified WMS/WES platform simplifies even the most complex warehouses- Jack Ellis and Ettienne Marais from Powerfleet on AI-driven safety zones, telematics, and reducing forklift incidentsWhether you missed CeMAT or want a quick synthesis of the best ideas on the floor, this episode gives you front-row access to the technology transforming Australian supply chains. Show notes and links for this episode: https://www.manufacturingtech.au/episode/64-scalable-automation-ai-safety-and-smart-packaging-at-cemat-2025-insights-from-locus-robotics-packsize-softeon-and-powerfleet/
ERP Data, Forecasting & Mental Health at CeMAT 2025 Part 2
ERP-driven selling, AI-powered forecasting, and mental health in the supply chain: CeMAT 2025 Part 2 floor coverage.Recorded live at CeMAT 2025 in Sydney, Shane speaks with five innovators shaping the future of manufacturing and supply chain. We cover:- Adam Frank from SugarCRM on how sales teams can finally unlock ERP data for smarter customer engagement- Michael Kemeny from KNAPP on AeroBOT — their flexible, high-density storage solution built to scale- Megan Baker and Rebecca Angeleski from Netstock on AI-powered forecasting that reduces stockouts and frees up working capital- Christian O'Regan Buckingham from AutoGenAI on how AI is transforming the proposal and bidding process- Melissa Weller from Healthy Heads in Trucks and Sheds on mental health and why people are at the heart of every operation Show notes and links for this episode: https://www.manufacturingtech.au/episode/63-scalable-solutions-smart-tech-and-mental-health-at-cemat-2025-insights-from-sugarcrm-knapp-netstock-autogenai-and-healthy-heads-in-trucks-and-sheds/
Supply Chain Disruption & Digital Twin Strategy at CeMAT 2025
Geopolitical shifts and supply disruptions are reshaping Australian manufacturing supply chains — here are the strategies that work.Recorded live at CeMAT 2025, Shane speaks with Lawrence Christoffelsz and Monique Donaldson, both experienced supply chain strategists, about how manufacturers can build resilience in an increasingly unpredictable world. We cover:- How geopolitical shifts are driving strategic supply chain diversification for Australian manufacturers- Leveraging sovereign capability and local supply as a resilience strategy- Using digital twins for supply chain visibility and scenario planning- Common pitfalls in supply chain risk management and how to avoid them- Practical supply chain mapping strategies that manufacturers of all sizes can implement nowWhether you're a supply chain manager, operations director, or manufacturer evaluating your risk exposure, this episode gives you practical tools for building a more resilient supply chain. Show notes and links for this episode: https://www.manufacturingtech.au/episode/62-navigating-supply-chain-disruption-strategies-from-cemat-2025-with-lawrence-christoffelsz-and-monique-donaldson/
CeMAT & Industrial Transformation Australia 2025 Preview
5G, IoT, the Forklift Championships, and two live MTA panels — here's what to expect at CeMAT & Industrial Transformation 2025.Shane Williams speaks with Natalie Green and Mike Nissen from Hannover Fairs Australia to preview CeMAT 2025 and the inaugural Industrial Transformation Australia conference. We cover:- The integration of processing, packaging, and manufacturing automation under one roof — and why it reflects how the industry is converging- Major keynote speakers and site tours at Industrial Transformation Australia 2025- The GSMA partnership and what 5G and IoT connectivity means for the show floor- The return of the Forklift Championships and sustainability initiatives- How attendees from SMEs to global operations can maximise their time at the event Show notes and links for this episode: https://www.manufacturingtech.au/episode/61-cemat-industrial-transformation-australia-2025-preview-with-natalie-green-and-mike-nissen/
Industry 4.0 Strategy & Mega Trends with Prof Henrik von Scheel
In collaboration with CeMAT and Industrial Transformation Australia 2025, we bring you a conversation with the man who coined the term “Industry 4.0”—Professor Henrik von Scheel. Henrik shares insights from decades of advising Fortune 500s and governments around the world, and lays out the eight evolutionary stages of industrial transformation. We dig into: Where Australia sits on the Industry 4.0 maturity curve How 77 mega trends are converging to reshape manufacturing Why most manufacturers already have enough technology—but lack a strategy The real value in sustainability and how to profit from it How AI, trust, and bioengineering will redefine what comes next Henrik also previews his two keynote sessions at Industrial Transformation Australia 2025 in Sydney, and explains why now is Australia’s opportunity to lead.
Moving Past Industry 3.0: Automation & Data Readiness for Manufacturers
Most Australian manufacturers are still at Industry 3.0. John Broadbent explains why — and what leadership and data readiness actually look like.In this episode, John Broadbent, automation and digital transformation expert and Adjunct Professor at the University of Tasmania, returns to give a clear-eyed assessment of where Australian manufacturing sits on the Industry 4.0 maturity curve. We cover:- Why so many manufacturers are still stuck at Industry 3.0 and what's holding them back- What leadership really needs to do before investing in automation technology- How to build data readiness as the foundation for smarter, connected operations- Success stories from companies that have made the jump — and what they did differently- Why the conversation needs to shift from shiny tech to continuous improvement and long-term strategyWhether you're a plant manager, operations leader, or business owner ready to take the next step, this episode gives you a grounded roadmap for manufacturing transformation. Show notes and links for this episode: https://www.manufacturingtech.au/episode/59-why-most-manufacturers-are-still-stuck-at-industry-3-0-and-what-to-do-about-it-with-john-broadbent-cemat-2025-preview/
Live Chat for Manufacturing Sales: Boost Conversion & Lead Generation
Live chat converts significantly better than automated chatbots for manufacturers — here's how to implement it effectively.In this episode, Nelson Bruton, CEO of Interchanges, shares how manufacturing businesses are modernising their sales channels with live chat and human-AI hybrid engagement. We cover:- Why live chat dramatically outperforms automated chatbots for manufacturing lead generation- How to implement a human-AI hybrid model that meets customer preferences and response time expectations- The impact of response time on conversion rates — and what benchmarks to aim for- How digital transformation in sales channels complements (rather than replaces) existing processes- Practical steps for manufacturers to get started with live chat without a large investmentWhether you're a sales director, marketing manager, or business owner in manufacturing, this episode gives you a practical framework for improving customer engagement and lead conversion. Show notes and links for this episode: https://www.manufacturingtech.au/episode/58-the-power-of-live-chat-in-modern-manufacturing-sales-and-marketing/
3D Printing, MES & Digital Design Tools at AMW 2025 Part 2
From additive manufacturing to MES, OEE, and design-to-ERP integration: AMW 2025 Part 2 covers the digital backbone of Australian manufacturing. Recorded live at Australian Manufacturing Week 2025, Shane speaks with eight innovators showcasing how software, data, and production tools are helping Australian manufacturers stay competitive. We hear from: - Matt Schimmelbusch from Emona on the full 3D printing spectrum — FDM to industrial metal and carbon fibre - Bob Bentley from Core Additive on cost-effective pellet-based additive manufacturing for production - Mark from Central Innovation on cloud PDM, DriveWorks, and design-to-ERP connectivity - Bruce Pollock from Aspect PT on real-time MES and OEE insights bridging ERP and the shop floor - Gernot Keckeis from CAD-IT Australia on the Tulip no-code platform for frontline digital work instructions - Keanan Granland from Monash Innovation Labs on student-driven industrial R&D - Sebastien Bouthillette from 3DLogistiX on a 3D digital twin WMS for smarter pick, pack, and ship - Amit, Sean and Lenny from Hexagon on end-to-end quality control and reverse engineering Show notes and links for this episode: https://www.manufacturingtech.au/episode/57-australian-manufacturing-week-2025-part-2-digital-design-3d-printing-smart-software-on-show/
Cobots, Workforce & Automation at AMW 2025 Part 1
Cobots, laser marking, workforce diversity, and CNC training simulators — live from Australian Manufacturing Week 2025 Part 1. Recorded live at AMW 2025, Shane speaks with eight manufacturers and innovators showcasing the automation, workforce, and technology trends shaping Australian industry. We hear from: - Sam Nothnagel from Automated Solutions Australia on affordable, high-volume machine tending cobots - Mark Luft from Trotec Laser on mobile laser marking, cobot integration, and compliance marking - Paul Gekas from Bosch BAMS on active force compliance robotics for sanding and polishing applications - Latinka Cubitt from Catten Industries (2024 Victorian Female Manufacturer of the Year) on workforce diversity and youth engagement - Manny Valenza from Sandvik Coromant on their Manufacturing Wellness framework and toolpath optimisation - Samuel Kaladari from Colbotic Automation on cobot welding that enables unskilled operators to produce quality welds - Matthew Parsons from PlanIT on the HxGN Machine Trainer — a CNC simulator for safe operator training - Greg Hebble from Wheelchairs for Kids Australia on volunteer-powered manufacturing of all-terrain wheelchairs Show notes and links for this episode: https://www.manufacturingtech.au/episode/56-australian-manufacturing-week-2025-part-1-tech-talent-transformation/
Microsoft AI for Australian Manufacturing: Copilots, Digital Twins & Predictive Maintenance
Predictive maintenance, quality control, and ethical AI strategy for Australian manufacturers — straight from Microsoft and HSO. In this episode, Stacey Lismore from Microsoft and Wesley Nelson from HSO unpack how generative AI, Copilots, and digital twins are being deployed in Australian manufacturing right now. We cover: - Real-world manufacturing applications of generative AI: predictive maintenance, quality control, and supply chain resilience - How Microsoft Copilot is being used to upskill manufacturing workforces and reduce manual reporting - The practical first steps manufacturers can take to start their AI journey without disrupting operations - What ethical AI leadership looks like in a manufacturing context - How digital twins are being used to simulate and optimise production lines Whether you're a plant manager, CTO, or business owner trying to understand where to start with AI, this episode gives you a grounded view of what's already working in Australian factories. Show notes and links for this episode: https://www.manufacturingtech.au/episode/55-inside-microsofts-ai-vision-for-aussie-manufacturing-with-stacey-lismore-wesley-nelson/
Closing the Manufacturing Skills Gap | Sharon Robertson, MISA CEO
Australia's manufacturing skills gap is growing. MISA CEO Sharon Robertson explains the four pillars reshaping how the sector builds its workforce. In this episode, Sharon Robertson, CEO of the Manufacturing Industry Skills Alliance (MISA), shares how the Alliance is helping manufacturers, educators, and the next generation navigate a rapidly changing skills landscape. We cover: - The four transformational pillars reshaping manufacturing workforce needs: clean manufacturing, circular economy, digital transformation, and sovereign capability - How to capture knowledge from experienced workers before they retire - Mentoring programs and career pathway initiatives that are changing how young people see manufacturing - Strategies for engaging Gen Z in manufacturing careers — and what works - How succession planning intersects with workforce development in Australian SMEs Whether you're a manufacturer battling skills shortages, an educator, or a business owner planning for succession, this episode gives you a clear view of where the skills pipeline is heading. Show notes and links for this episode: https://www.manufacturingtech.au/episode/54-bridging-the-skills-gap-sharon-robertson-on-future-proofing-australian-manufacturing/
UAVs, AI Training & Australian Rockets at Avalon Airshow 2025 Part 2
Purpose-built UAVs, military AI, simulation training, and Australian rockets: the best of Avalon Airshow 2025 Part 2. In this episode, Shane and Paul speak with four standout Australian companies pushing the boundaries of defence, aerospace, and advanced manufacturing. We cover: Andrew Davies from Taz Drone Solutions on purpose-built UAVs designed for dangerous mining, defence, and fire management missions Alex Reynolds from BLACK6 on integrated learning environments combining simulation, AI, and data analytics to transform training outcomes Shane Rapmund from Athena AI on military-grade computer vision tools that reduce operator overload in complex surveillance and battlefield environments David Jervis from Gilmour Space on launching Australia into orbit with locally designed and manufactured rockets Whether you're interested in Australian defence manufacturing, drone innovation, or sovereign space capability, this episode showcases homegrown innovation at its best. Show notes and links for this episode: https://www.manufacturingtech.au/episode/53-avalon-airshow-part-2-aerospace-innovation-with-taz-drone-solutions-black6-athena-ai-and-gilmour-space/
Additive Manufacturing, Electrical Digital Twins & Drone Tech at Avalon 2025
3D-printed heat exchangers, additive cabin part certification, electrical digital twins, and drone power modules — live from Avalon 2025 Part 1. Recorded live at the 2025 Avalon Airshow, Shane and Paul speak with four innovators at the cutting edge of aerospace and defence manufacturing. We cover: - Brian Rajchel from Conflux Technology on 3D-printed heat exchangers that make aerospace systems lighter, smaller, and more efficient - Miro Miletic from MEMKO on how additive manufacturing is helping airlines replace and certify critical cabin parts faster - Lorna McLachlan from PowerJump on Zuken E3 — a digital twin solution that simplifies complex electrical systems for defence and heavy transport - Jason Suter from Currawong Engineering on advanced motor controllers and power modules powering next-generation drones Whether you're in aerospace manufacturing, defence supply chains, or advanced engineering, this episode gives you a front-row view of Australian innovation at Avalon. Show notes and links for this episode: https://www.manufacturingtech.au/episode/52-avalon-airshow-part-1-aerospace-innovation-with-conflux-technology-memko-powerjump-currawong-engineering/
Australia's Robotics Edge & AI for SMEs | Sue Keay, Robotics Australia
Australia's global robotics ranking doesn't tell the full story. Sue Keay explains where we're quietly excelling — and what to do about it. In this episode, Sue Keay, Chair of the Robotics Australia Board and Director of the UNSW AI Institute, shares a clear-eyed view of where Australia sits in global robotics — and where our real competitive strengths lie. We cover: - Why Australia's slip in global robotics density rankings masks genuine strength in field robotics - Where Australia is excelling: mining, logistics, agtech, and space - How AI is breaking down barriers to robotics adoption for manufacturing SMEs - The real impact of automation on jobs — and how to approach the conversation constructively - The urgent need for a national AI strategy and infrastructure plan to support the sector - Practical first steps for businesses to start their automation journey (hint: it starts with a whiteboard) Whether you're deep in robotics or just exploring automation options, this episode gives you optimism, insight, and a practical starting point. Show notes and links for this episode: https://www.manufacturingtech.au/episode/51-australias-robotics-edge-ai-integration-the-future-of-work-with-sue-keay/
Manufacturing & Tech Events Wrap: AMW, Avalon & Digital Factory Forum
Key takeaways from the Digital Manufacturing Hub launch at Swinburne, the Avalon Airshow, AMW 2025, and what's coming up next. Shane and Paul wrap the biggest manufacturing and technology events they've attended recently and preview what's ahead. This episode covers: - Key insights from the Digital Manufacturing Hub launch at Swinburne University - Highlights from the 2025 Avalon Airshow and ARM Hub Propel Air Sprint - What to expect at Australian Manufacturing Week 2025 — and the announcement that MTA is the official media partner - How to access free tickets to the Digital Factory Forum - Must-attend events shaping Australian manufacturing in 2025 Show notes and links for this episode: https://www.manufacturingtech.au/episode/50-manufacturing-tech-event-wrap-whats-happening-around-town/
Tech-Enabled Lean & Continuous Improvement in Manufacturing | Mark Graban
AI and automation are reshaping Lean — but psychological safety and culture still make or break continuous improvement. In this episode, Mark Graban, Lean expert, author, and host of the My Favorite Mistake podcast, shares how technology is changing the practice of continuous improvement in manufacturing — and what the fundamentals that technology can't replace. We cover: - The risks of 'dashboard overload' — why having more data is not the same as making better decisions - How AI and automation can support human problem-solving rather than replacing it - Why psychological safety is the missing link in most digital transformation initiatives - The shift from traditional Lean tools (Kanban, 5S) to tech-enabled continuous improvement - What Industry 5.0 means for leadership and culture on the manufacturing floor Whether you're a Lean practitioner, operations manager, or continuous improvement lead, this episode gives you a fresh perspective on where Lean is heading — and why the human element still matters most. Show notes and links for this episode: https://www.manufacturingtech.au/episode/49-continuous-improvement-lean-tech-data-leadership-with-mark-graban/
US Tariffs & Global Trade Strategy for Australian Manufacturers
US tariffs on Australian steel and aluminium, supply chain shocks, and the hidden opportunities in emerging markets — here's what manufacturers need to know. In this episode, Lawrence Christoffelsz, Director of the Australian Trade Logistics Corporation, unpacks the latest global trade disruptions and their ripple effects on Australian manufacturers. We cover: - The real impact of US tariffs on Australian steel and aluminium exports - Supply chain shocks manufacturers need to be monitoring and planning for now - How to leverage free trade agreements and global trade zones for competitive advantage - The growing importance of ESG compliance in international supply chains and export markets - The hidden opportunities in emerging markets for Australian manufacturers willing to look beyond traditional partners Whether you're an exporter, importer, or SME manufacturer navigating global uncertainty, this episode gives you practical strategies for the shifting trade landscape. Show notes and links for this episode: https://www.manufacturingtech.au/episode/48-global-trade-turbulence-challenges-opportunities-for-aussie-manufacturers/
AI, Cobots & Industry 5.0 for Australian Manufacturers | ARM Hub
From digital twins to collaborative robotics and Industry 5.0: how ARM Hub is helping Australian manufacturers adopt AI without disrupting operations. In this episode, Jannat Maqbool, Innovation Lead at ARM Hub, shares how Australian manufacturers are navigating the shift from Industry 4.0 to Industry 5.0 — where human expertise and AI-powered technology work in partnership. We cover: - How collaborative robotics, machine vision, and AI-driven supply chain management are being adopted by Aussie manufacturers - The practical difference between Industry 4.0 and Industry 5.0 — and why the distinction matters - Digital twins: what they are, what they're not, and where they deliver value for Australian SMEs - How to adopt AI and automation without disrupting daily manufacturing operations - AI adoption frameworks and government support programs making advanced tech accessible Whether you're a manufacturer exploring digital transformation or a technology buyer evaluating options, this episode gives you a practical entry point into AI and robotics adoption. Show notes and links for this episode: https://www.manufacturingtech.au/episode/47-ai-robotics-and-the-future-of-manufacturing-with-jannat-maqbool-from-arm-hub/
3D Body Scanning for Uniform Sizing in Defence & Emergency Services | BODD
BODD's Australian-made 3D scanner captures precise body measurements in 60 seconds — transforming uniform sizing for defence and emergency services. In this episode, Rob Fisher, CEO and Co-Founder of BODD, and John Lake, Technical Lead, share the engineering and commercial journey behind one of Australia's most innovative manufacturing success stories. We cover: How BODD's fixed-array 3D scanning system captures high-quality body data in 60 seconds at scale The pivotal shift from mobile scanning to fixed-array systems — and what drove that decision Collaborations with Bosch and Deakin University that helped scale the technology Applications beyond uniform sizing: wellness monitoring, posture tracking, and health insights Key startup lessons: building solid foundations, balancing technical perfection with market readiness Whether you're a manufacturer, founder, or technology buyer in defence, emergency services, or health, this episode shows what Australian-designed and manufactured innovation looks like at its best. Show notes and links for this episode: https://www.manufacturingtech.au/episode/46-more-than-measurements-how-bodd-is-changing-lives-with-data/
Scaling Startups with Robotics & Automation | Bosch BAMS
Bosch BAMS helps startups and SMEs take ideas from prototype to scalable production — here's how robotics, digital twins, and design-for-manufacture make it happen. In this episode, Brad Trewin, Innovation Lead at Bosch Australia Manufacturing Solutions (BAMS), walks through how Bosch is empowering Australian startups and SMEs to scale manufacturing capability. We cover: How BAMS has helped companies like RayGen (solar arrays) and 3RT (sustainable wood products) scale production Why early collaboration between designers and manufacturers unlocks cost efficiency and innovation The role of digital twins, AI, and augmented reality in optimising production for startups Design-for-manufacture principles that prevent costly rework and redesign during scale-up How scalable automation can be introduced progressively without disrupting existing operations Whether you're a startup founder, product developer, or operations leader, this episode gives you a practical view of how to bridge the gap between idea and industrial-scale production. Show notes and links for this episode: https://www.manufacturingtech.au/episode/45-bridging-ideas-to-reality-scaling-startups-with-bradley-trewin-at-bosch-australia-manufacturing-solutions-bams/
Robotics-as-a-Service & No-Code Automation for Manufacturers | Jake Hall
No-code robotics programming, Robotics-as-a-Service, and digital work instructions are reshaping what's possible for manufacturing SMEs. In this episode, Jake Hall, manufacturing automation expert and founder of The Manufacturing Millennial, shares how emerging robotics models and AI-driven tools are lowering the barrier to automation for smaller manufacturers. We cover: How AI-driven, no-code solutions are making robotics programming accessible to non-specialists The rise of Robotics-as-a-Service (RaaS) and what it means for manufacturers who can't justify a capital purchase How digital work instructions help manufacturers capture tribal knowledge and bridge the skills gap Jake's insights from working with manufacturers globally on automation adoption The biggest mistakes SMEs make when starting their robotics journey — and how to avoid them Whether you're a manufacturer evaluating robotics options or a plant manager looking to preserve operational knowledge, this episode gives you practical, forward-looking guidance. Show notes and links for this episode: https://www.manufacturingtech.au/episode/44-the-future-of-robotics-automation-ai-and-manufacturing-innovation-with-jake-hall-the-manufacturing-millennial/